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MAP Mix Provectus

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Code: #19474

Supplier: Ametek GmbH Mocon

A new smart way of mixing MAP gas in your Modified Atmosphere Packaging production.

  • Innovative touchscreen, which is easy to set up and use
  • Enhanced traceability options
  • Low risk of operator errors

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rightMORE INFORMATION

  • The Dansensor® MAP Mix Provectus provides a smarter way to mix MAP gas. Relying on an innovative mixing principle, the Dansensor MAP Mix Provectus provides advanced reliability and sets new standards for user-friendliness, compared to similar products on the market. It constantly notifies operators with vital information such as the current gas flow, total gas consumption and actual MAP gas mix.

    Additional benefits with the Dansensor MAP Mix Provectus:

    • Full integration with Dansensor® MAP Check 3
    • Options for mixing 2-3 gases, including O2, N2, CO2, and Ar
    • Data logging of gas consumption, date, time and gas mix

    Gas Mixers:
    The Dansensor MAP Mix Provectus is a part of a product family of gas mixing equipment. The other products in the series are:

    • Dansensor® MAP Mix 9001
      The high versatility of the Dansensor MAP Mix 9001 can be attributed to the new gas mixing principle, which makes this mixing equipment for MAP gas suitable for all types of packaging machines. The Dansensor MAP Mix 9001 can be used for mixing either 2 or 3 gases of oxygen, carbon dioxide, nitrogen, and argon.
    • Dansensor® Buffer Tank
      The performance of the Dansensor MAP Mix Provectus can be improved using the Buffer Tank. It requires no maintenance and has a storage capacity of 15 liters. The Buffer tank is highly flexible and can be used for mixing N2, CO2, O2, and Ar. In addition, it can be applied for both vertical and horizontal use.


  • Mixer parameters

    Gas media

    Any mix of dry O2, CO2, N2 , air or Ar (optional) (0°C to +50°C gas temperature)

    Gas inlet pressure

    2 to 10 bar

    Pressure drop

    Example: 1 bar at 10 bar input pressure

    Gas flow per gas string

    6 to 500 L/min

    Output gas flow

    Total output flow up to: 1000 L/min (2-gas) and 1500 L/min (3-gas) depending on mixture setting

    Mixer settings

    Range 0%, 2% - 100%

    Mixer accuracy

    ± 2% absolute in flow ranges above 50 L/min total output flow. Argon: ± 2% absolute at argon flow > 50 l

    Flow measuring

    Total and daily consumption

    Operating modes

    Buffer or flow configuration, selectable in software and by installation


    Accessories (optional)

    Protection kit

    IP45 protection (NEMA 3S)

    Bracket, assembly

    Can be combined with MAP Check 3 Vacuum and MAP Check 3: 2 brackets, 8 screws



    Mix

    2-gas

    3-gas

    Typical mix 1:

    N2 80% + CO2 20%, flow range: 30 to 625 L/min

    N2 70% + CO2 20% + O2 10%, flow range: 60 to 714 L/min

    Typical mix 2:

    N2 60% + CO2 40%, flow range: 15 to 833 L/min

    N2 70% + CO2 28% + O2 2%, flow range: 300 to 714 L/min

    Worst case mix:

    N2 98% + CO2 2%, flow range: 300 to 509 L/min

    N2 88% + CO2 10% + O2 2%, flow range: 300 to 568 L/min

    Best case mix:

    N2 50% + CO2 50%, flow range: 12 to 1000 L/min

    N2 34% + CO2 33% + O2 33%, flow range: 18 to 1470 L/min

    General standard features

    Mixer configurations

    2-gas or 3-gas models available, with LCD display or as “Black-Box” without display

    Connections

    2 x RS232C, LAN 10/100 Mbit (Modbus TCP), USB, 24 VDC logic for start/stop and alarm

    Power supply

    103-132 / 207-264 VAC (autoranging), 47-63 Hz. 24 VDC models available (excl. MAP Mix Provectus Ar)

    Dimensions

    192 x 230 x 375 mm (H x W x D)

    Weight

    12.0 - 14.0 kg

    Compliances

     

  • Benefits
    • Uses an intuitive touch screen for easy set-up and operation
    • Meets traceability requirements by storing accurate information about current gas flow, consumption over time and gas mix
    • Avoids operator errors with programming of up to 10 standard gas mixes
    • Integrates fully with the Dansensor MAP Check 3 gas analyzer for ultimate effectiveness
    • Helps reduce gas cost on flow packaging machines when used in combination with Dansensor MAP Check 3
    Features
    • Data logging of consumption, date, time and gas mix
    • Very low pressure drop over the mixer, making it suitable for working with nitrogen and oxygen generators
    • USB, Ethernet (LAN), RS232, Modbus TCP connections for data logging and control
    • Mixes oxygen, nitrogen, carbon dioxide, air and argon (optional)

 

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